Rigid Cores
Use 3-inch diameter cardboard cores with ≥6 mm wall thickness.
End caps (plastic/polyethylene) prevent core deformation during handling.
Critical for: Preventing roll telescoping or edge damage.
Surface Protection Layer
Wrap each roll with anti-static polyethylene film (surface resistivity: <10¹¹ Ω/sq).
Seal edges with static-dissipative tape to block dust/moisture ingress.
Avoid: Standard plastic wraps (generate static) or paper (sheds fibers).
Void Fill & Cushioning
Edge guards: Rigid corner protectors (≥50 PSI compression resistance).
Interleaving: Place anti-static foam sheets between rolls in multi-roll boxes.
Prevents: Roll-to-roll abrasion during transit.
Proper packaging prevents >95% of transit-related defects (core crush, silicone transfer, ESD failure). Partner with logistics providers certified in ISTA 3E or ASTM D5276 testing for validation. Always conduct trial shipments before scaling!
Rigid Cores
Use 3-inch diameter cardboard cores with ≥6 mm wall thickness.
End caps (plastic/polyethylene) prevent core deformation during handling.
Critical for: Preventing roll telescoping or edge damage.
Surface Protection Layer
Wrap each roll with anti-static polyethylene film (surface resistivity: <10¹¹ Ω/sq).
Seal edges with static-dissipative tape to block dust/moisture ingress.
Avoid: Standard plastic wraps (generate static) or paper (sheds fibers).
Void Fill & Cushioning
Edge guards: Rigid corner protectors (≥50 PSI compression resistance).
Interleaving: Place anti-static foam sheets between rolls in multi-roll boxes.
Prevents: Roll-to-roll abrasion during transit.
Proper packaging prevents >95% of transit-related defects (core crush, silicone transfer, ESD failure). Partner with logistics providers certified in ISTA 3E or ASTM D5276 testing for validation. Always conduct trial shipments before scaling!